HSE has announced that their inspectors are continuing to visit businesses across Great Britain as part of their targeted HSE welding fume inspection programme. 

HSE is checking that businesses who are undertaking welding processes and use water-based metalworking fluids to check that they are being correctly managed to minimise the exposure and risk to workers’ health. During an inspection, you should be able to demonstrate that the controls being used are effective at protecting the health of your workers.

HSE has provided a number of resources to help businesses control exposure and manage the risks during the manufacturing process. Yet, HSE has reported in their ‘Work Right to protect workers’ lung health’ eBulletin: that: “During our inspections, one of the main issues identified for controlling exposure to metalworking fluid mist has been the lack of local exhaust ventilation (LEV) on CNC (Computer Numerical Control) machines.”

They also reported that: “Less than half of sites inspected in our targeted inspections programme had procedures in place to review their welding fume controls.”

 

Top Tips to Pass a HSE Welding Fume Inspection

Metal Fabrication Inspection Preparation Checklist
Metal Fabrication Inspection Preparation Checklist

 

HSE have assembled some guidance to help your business ensure they are protecting workers’ health and prepare for an inspection. In the two-page PDF, there’s a series of questions of businesses that carry out metalworking fluid processes and welding fume processes. You should consider the following:

Metalworking FluidsWelding Fume
  1. Do you have Local Exhaust Ventilation (LEV) in place to remove mist during CNC machining?
  2. Is the LEV effective? Are you properly inspecting and maintaining your LEV system?
  3. Have you considered using alternatives to compressed air to clean away excess fluid and swarf?
  4. Where there is no practical alternative to compressed air, have you reduced the pressure and are you using it inside the CNC enclosure with LEV?
  5. Are you ensuring that skin exposure to MWFs is minimised?
  6. Do you have arrangements in place to check the quality of your MWFs?
  7. Are you undertaking dipslide tests?
  8. Are your employees provided with adequate information, instruction and training to know the health risks from MWF and how to properly use the control measures?
  9. Have you put in place effective management arrangements for using MWFs? Including a COSHH assessment and health surveillance.
  1. Do you use Local Exhaust Ventilation (LEV) when welding to remove the fume at source?
  2. Is the LEV effective? Does it appear to have removed all visible fume?
  3. Are you aware of the different types of LEV system available to you?
  4. Are you properly inspecting and maintaining your LEV system?
  5. Are you using suitable Respiratory Protective Equipment (RPE) to control exposure when required? Have workers who wear tight-fitting RPE been face fit tested?
  6. Are your employees provided with adequate information, instruction and training to know the health risks from welding fume and how to properly use the control measures?
  7. Do you do any welding in confined spaces? If so, do you have suitable arrangements in place?
  8. Have you put in place effective management arrangements for controlling exposure to welding fume?

 

Click to download the Preparing For Your HSE Fabricated Metal Inspection‘ PDF.

 

Welding Fumes

Grinding Dust and Welding Extraction Arms
Grinding Dust and Welding Extraction Arms

We’ve assembled a truckload of advice and resources to help business owners and duty-holders provide welding fume-free workplaces on our Welding Fume Extraction page. We’re accustomed to helping businesses who undertake MIG welding, TIG welding, gas metal arc welding (GMAW), flux-cored arc welding (FCAW), stick welding (shielded metal arc welding (SMAW)) and laser cutting.

We offer a wide variety of different welding fume extraction solutions for a wide variety of industries and sectors, such as Welding Extraction Arms (pictured above). We’re experts at capturing welding and cutting fumes in the workplace and safely removing them to help your business provide a pollution-free workplace. Our solutions include portable solutions to complex reverse pulse filtration systems.

Please note, HSE advise that LEV is the primary measure to control the risks from welding fume. Respiratory Protective Equipment (RPE) is a secondary control method.

 

Metalworking Fluids

Oil Mist Extraction
Oil Mist Extraction

We’ve also assembled a tonne of advice to help businesses provide oil mist-free workplaces. Visit our Oil Mist Extraction page. We help businesses control airborne contaminants, such as tramp oil, that derive from CNC machine tools, milling machines, cutting tools and CNC mills.

We offer a wide variety of different Oil Mist Extraction products available for a wide variety of industries and sectors. We’re experts at capturing oil mist and safely removing them to help your business provide a pollution-free workplace. We work in the metalworking industries such as automotive, aerospace, medical device manufacturing, power generation and general precision machining.

Read an Oil Mist Extraction case study we completed recently.

 

What Do the HSE State?

Control of Substances Hazardous to Health (COSHH) Regulations 2002 Mock Up
Control of Substances Hazardous to Health (COSHH) Regulations 2002 Mock Up

Under the HSE’s Control of Substances Hazardous to Health (COSHH) Regulations 2002, employers are required to consider the effectiveness of the controls in place to minimise exposure to welding fume and metalworking fluids.

 

Other HSE Resources

MW Guidance Series
MW Guidance Series

HSE has also produced task-specific COSHH Essential guidance to help business owners and duty holders meet the control standard expectations for both Welding Fume and Metalworking Fluids. in the workplace.

 

Is It Worth Taking The Risk?

Earlier this year, HSE fined an engineering company £100,000 after an employee had an allergic reaction whilst cleaning out a grinding machine and coming into contact with metalworking fluids. The company were fined £100,000 and ordered to pay costs of £639.59.

 

Request your FREE LEV Site Assessment Today!

If your business uses metalworking fluids or undertakes welding activities, we have the solution for you. We’ll call to arrange a convenient time and date to visit your site. We’ll analyse your working processes, assess the substances used and the contaminants generated. We’ll work out how best to control the dust and fume in a way that’s in line with your COSHH risk assessment. Next, we’ll design you a comprehensive LEV system that adheres to HSG258 guidance and send this you to via email.

We’ll do all this to ensure we fully understand your dust and fume extraction requirements and help you to provide a pollution-free workplace!

This is an amazing service we do for thousands of businesses that undertake welding fume processes or employ different types of CNC machines throughout the UK and Ireland every year. We work with such a wide variety of industries, from manufacturing, industrial, woodworking, pharmaceutical and automotive workshops to schools, colleges and military establishments.

Request your FREE, no-obligation LEV site assessment today!

REQUEST YOUR FREE ASSESSMENT

 

Why Choose Auto Extract Systems?

Celebrating 20 Years In Business
Celebrating 20 Years In Business

Auto Extract Systems is the UK’s leading LEV company. Over the last 20 years, we’ve helped thousands of businesses create dust and fume free workplaces. We have steadily been building and diversifying into new industries to help businesses provide pollution-free workplaces with comprehensive LEV (local exhaust ventilation) systems. Our team of P602 qualified LEV system design engineers have over 80 years of combined experience, the know-how, and the ability to specify comprehensive LEV systems to help your business meet HSE’s HSG258 guidance.

As experts in all things LEV, we can help your business become COSHH (Control of Substances Hazardous to Health) Regulation 2002 compliant with a tailored LEV solution. We provide comprehensive design, installation, maintenance and certification services across a range of industry sectors. Find out more about us here.

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